胶乳制品加工工艺中英文版
橡胶胶乳与橡胶干胶虽然都属橡胶类,但其加工工艺及最终制品的性能却有极大的不同。胶乳工业是以胶体化学为基础,有其独特的工艺。
Although the rubber latex and rubber adhesive are of rubber, but its processing technology and the performance of the final products have great difference. Latex is a colloid chemistry-based industries, has its own unique process.
由胶乳制造制品的流程为:胶乳→配合→成型→干燥→硫化。
Manufactured products from the latex process: latex → with → forming → drying → curing.
用橡胶干胶制造胶乳制品同类物的流程为:生胶→塑炼(重型机械)→混炼(重型机械) →溶解→成型→干燥→硫化。
胶乳制品加工工艺与干胶制品加工工艺相比,具有如下许多优点:
Adhesive rubber latex products manufacturing processes for the same thing: gum → plasticating (Heavy Machinery) → mixing (Heavy Machinery) → solution → drying → forming → curing.
Plastic dairy processing technology and processing technology of dry rubber products, compared with many advantages as follows:
(1) 胶乳加工工艺流程及设备简单,易于配料加工,生产过程较易实现机械化、联动化和自动化;
(1) latex processing process and equipment is simple, easy-to-ingredient processing, the production process easier mechanization and automation of linkage;
(2) 胶乳在加工过程中橡胶分子未受到强烈的机械破坏作用,因而其制品仍保持高聚物原有的优良性能;
(2) latex rubber molecules in the process of mechanical destruction of not being a strong role, so their products remain the excellent performance of the original polymer;
(3) 胶乳可以在液体状态下进行预硫化,胶乳的预硫化不会产生焦烧;
(3) latex in the liquid state under the pre-vulcanized, pre-vulcanized latex will not have scorch;
(4) 生产成本一般较低;
(4) Production costs are generally lower;
(5) 可用胶乳制造生胶不能制造的某些产品,如圆截面胶丝等。
(5) can not create raw rubber latex manufacture of certain products, such as the circular cross section plastic wire.
胶乳能生产很多干胶无法生产或生产很困难的产品。但胶乳本身因含水较多,成型后的半成品仍含有大量水分,由于这些水分不易除去,影响了胶乳在生产厚壁制品的应用,且天然胶乳变异性较大,不易控制稳定性和一致性;另外,胶乳的直接补强也未得到很好解决。这些问题如解决得好,有望直接利用胶乳制造轮胎及其他胶乳制品,胶乳工业将更加兴旺发达。
Can produce a lot of dry rubber latex can not be very difficult to manufacture or produce products. However, due to water more latex itself, forming a large number of semi-finished products still contain water, since water can not remove them, affecting the production of thick latex products in the application, and the large variability of natural rubber latex, easy to control the stability and consistency; In addition, the latex reinforcement has not been directly addressed. Solve these problems well, is expected to directly manufacture tires and other rubber latex, dairy products, latex industry will be more prosperous.